I started to disassemble the old parts and I needed to press out the old bushings. Now, I don't have a press, so I had to use my "Barrio Press" - the bench vise. The first vise (a $20 Lowe's special) didn't last 5 minutes. I actually broke the vise in half trying to press out the old/rusted bushing. I ran out and got a bigger vise which held up rather well, except for my bending the handle a little bit. Soaking the bushings in Liquid Wrench, Zep Twister, WD-40, etc really eases the disassembly.

I'd like to go on record as saying that, while this method does work, using a press would be MUCH easier. After pressing out (the hard part) the old and pressing in the new, my wrist and elbow are pretty much wasted. The very next tool on my list is a 10-12 ton shop press. I don't ever plan to use this method again.

That said, welcome to the Barrio:


07.15.2004

Removal:


I used a 2½" diameter pipe and cut it down to about a 2" length.


Then I put the pipe and the control arm in a vise and proceeded to tighten it down to press the old bushing out. Unfortunately, I ended up only pinching the control arm!


So I found something that was the proper width to stop the arm from pinching.


I twisted the vise to get the bushing started.
Once the bushing started to move, I found a socket that was the same diameter of the bushing and pressed the bushing the rest of the way thru.


A comparison of the old bushing vs. the new.


My piece of 2½" pipe was getting pretty distored in the vice,
so I decided to get a flat piece of metal to provide some backing.
I pressed the bushing as far as I could...


...then I used a socket that was the same diameter as the bushing to press it out the rest of the way.


Just one of the bushings was being stubborn.
I managed to get everything out of the bushing
So I got the reciprocating saw out and cut a little slice
out of the bushing ring.

Be careful not to cut too deep! You don't want to damage the control arm.

Then I got a pair of pliers and just squeezed the bushing and she broke free easily!


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